Predicting Electric Motor failures automatically
The electric motor is categorized as one of the most used and critical assets. Unplanned downtime due to machine failures are expensive, but can be monitored and predicted with Hexastates AI-driven software that fully automates the vibration analysis.
The Hexastate way: Get in full control when monitoring your machines
Hexastates PREDICT software estimates the health of your electric motor and shows you possible causes for why your asset is not running at an optimal state. Thereby helping you avoid expensive downtime.
Our AI-powered PREDICT software automatically look for following fault types in Electric motors
In the animation below, we show what possible fault types the Hexastate PREDICT platform can show you, as a user of the software. An electric motor consists of many different components, and the Hexastate PREDICT software monitors, analyzes, and predicts machine failures in all parts of the motor. The analysis is done automatically in the software and delivered to you in an easy-to-use interface.
Electric specific fault detection
Shaft
Unbalance Parallel Misalignment Angular Misalignment Resonance Bent Shaft
Coupling Coupling Unbalance Non-Parallel Coupling Faces Coupling Wear
Belt Drive Worn Belts
Bearing specific fault detection
Rolling Element Bearing (with bearings in both DE & NDE)
Cocked Bearing EDM Fluting Rolling Elements Skidding Inner Race Sliding Outer Race Loose in Housing Rotating Looseness Loose Pedestal Bearing Stage 1 Wear Stage 2 Wear Stage 3 Wear (Outer Ring Wear, Inner Ring Wear, Rolling Elements Wear) Stage 4 Wear
Motor specific fault detection
Electric motors (Both in AC, DC & EC)
AC Motor Eccentric Stator or Soft Foot Rotor Bow Cracked Rotor Bar Loose Rotor Bar Loose Rotor Loose Rotor Windings Shorted Laminations Loose Connections Eccentric Motor Stator or Rotor Structure Flexibility Ring Wear, Rolling
DC Motor Eccentric Stator or Soft Foot Rotor Bow Cracked Rotor Bar Loose Rotor Bar Loose Rotor Loose Rotor Windings Shorted Laminations Loose Connections Eccentric Motor Stator or Rotor Structure Flexibility Ring Wear, Rolling
EC Motor Loose Stator Coils