Transform Data into Performance

Experience a platform that converts raw data into actionable insights for superior operational performance.

Solution Overview

Event Registration

Event/Stop Registration

  • Ease of Use: Hexastates event registration feature allows for an user-friendly interface, customized for quick and easy logging of events.
  • Quick Response: Enable operators to record the causes for downtime immediately, enhancing troubleshooting capabitilies, as well as documentation.
  • Enriched data: Improve your data accuracy with streamlined event registration, supporting the implementation of effective strategies.
    • For example, you can combine energy data with event registration to understand the causes for energy usage.

Management

Dashboards for Management

  • Strategic Oversight: Equip managers with comprehensive views of OEE data for making informed strategic decisions.
  • Real-Time Management: Get the benefit of quick responses to production issues, with live operational data.
  • Performance Benchmarking: Benchmark internally to guide continuous improvement and align team objectives.
  • Cost Control: Identify inefficiencies and reduce costs through detailed, targeted insights.

Operators

Dashboards for Operators

  • Instant Overview: Provide operators with concise real-time data to improve immediate task planning.
  • Operational Efficiency: Operators can monitor their own performance to identify and reduce inefficiencies in their workflows.
  • Improved Operations: Operators can configure and get essential alerts and instructions for different events, enhancing day-to-day work and safety.
  • Progress Tracking: Allow operators to see their contribution to targets and goals, motivating consistent performance.

Production Planner

Production Planner

  • Optimized Scheduling: Streamline production workflows with flexible scheduling that aligns with resource availability.
  • Real-Time Adjustments: Adapt new plans dynamically based on live operational data, ensuring optimal productivity and efficiency.
  • Staying on Target: Help teams meet production targets through clear communication of daily goals and expectations.

Analysis for OEE

Analysis for OEE

  • Deep Insights: Use advanced analytics to dive into efficiency metrics and their related data, uncovering previously hidden opportunities for improvement.
  • Trend Analysis: Track performance trends over time to predict potential issues and adjust processes preemptively.
  • Root Cause Identification: Pinpoint the exact causes of inefficiencies to effectively target your corrective actions to eliminate issues.
  • Performance Optimization: Use data-driven insights to refine operations, boost OEE scores, and enhance overall productivity and employee satisfaction.

Data Collection

Data Collection

  • Automated Collection: Capture operational data automatically using plug-and-play hardware, or integrate into existing systems to avoid manual entry errors.
  • Real-Time Monitoring: Install sensors to track machine activity and production stops instantly, feeding accurate data for OEE analysis.
    • Uploading or synchronizing production data periodically is also possible.
  • Event Logging: Equip operators with easy-to-use interfaces to log events quickly, ensuring detailed and precise enrichment of the collected data.

Event Registration

Event/Stop Registration

  • Ease of Use: Hexastates event registration feature allows for an user-friendly interface, customized for quick and easy logging of events.
  • Quick Response: Enable operators to record the causes for downtime immediately, enhancing troubleshooting capabitilies, as well as documentation.
  • Enriched data: Improve your data accuracy with streamlined event registration, supporting the implementation of effective strategies.
    • For example, you can combine energy data with event registration to understand the causes for energy usage.

Management

Dashboards for Management

  • Strategic Oversight: Equip managers with comprehensive views of OEE data for making informed strategic decisions.
  • Real-Time Management: Get the benefit of quick responses to production issues, with live operational data.
  • Performance Benchmarking: Benchmark internally to guide continuous improvement and align team objectives.
  • Cost Control: Identify inefficiencies and reduce costs through detailed, targeted insights.

Operators

Dashboards for Operators

  • Instant Overview: Provide operators with concise real-time data to improve immediate task planning.
  • Operational Efficiency: Operators can monitor their own performance to identify and reduce inefficiencies in their workflows.
  • Improved Operations: Operators can configure and get essential alerts and instructions for different events, enhancing day-to-day work and safety.
  • Progress Tracking: Allow operators to see their contribution to targets and goals, motivating consistent performance.

Production Planner

Production Planner

  • Optimized Scheduling: Streamline production workflows with flexible scheduling that aligns with resource availability.
  • Real-Time Adjustments: Adapt new plans dynamically based on live operational data, ensuring optimal productivity and efficiency.
  • Staying on Target: Help teams meet production targets through clear communication of daily goals and expectations.

Analysis for OEE

Analysis for OEE

  • Deep Insights: Use advanced analytics to dive into efficiency metrics and their related data, uncovering previously hidden opportunities for improvement.
  • Trend Analysis: Track performance trends over time to predict potential issues and adjust processes preemptively.
  • Root Cause Identification: Pinpoint the exact causes of inefficiencies to effectively target your corrective actions to eliminate issues.
  • Performance Optimization: Use data-driven insights to refine operations, boost OEE scores, and enhance overall productivity and employee satisfaction.

Data Collection

Data Collection

  • Automated Collection: Capture operational data automatically using plug-and-play hardware, or integrate into existing systems to avoid manual entry errors.
  • Real-Time Monitoring: Install sensors to track machine activity and production stops instantly, feeding accurate data for OEE analysis.
    • Uploading or synchronizing production data periodically is also possible.
  • Event Logging: Equip operators with easy-to-use interfaces to log events quickly, ensuring detailed and precise enrichment of the collected data.

ROI Calculation

Visualize the economics of implementing an OEE system

OEE increase: 0%

Production Capacity Increase: 0%

Production Increase (units): 0

Total Profit Increase: 0